Case Studies

Real-world success stories showcasing our expertise and capabilities

Our Success Stories

Discover how we've helped leading companies bring innovative electronics products to market across automotive, medical, and industrial sectors.

🚗 Automotive

Advanced Telematics Device for Fleet Management

Development and manufacturing of a cutting-edge telematics device for commercial vehicle fleet management, featuring GPS tracking, 4G connectivity, and advanced diagnostics.

📡

50,000+

Units Deployed Globally

🎯 Challenge

The client needed a compact, ruggedized telematics device capable of operating in harsh automotive environments (-40°C to +85°C) with:

  • Multi-GNSS positioning (GPS, GLONASS, Galileo)
  • 4G LTE cellular connectivity with fallback to 3G/2G
  • OBD-II and CAN bus interface
  • Accelerometer for harsh braking/acceleration detection
  • Ultra-low power consumption for battery operation
  • IP67 waterproof rating

✓ Solution

Our team delivered a complete turnkey solution including:

  • Custom PCB design with 6-layer HDI stackup
  • Embedded firmware development on ARM Cortex-M4
  • Cloud connectivity with AWS IoT Core
  • Conformal coating for environmental protection
  • Custom enclosure design and assembly
  • CE and FCC certification support
  • High-volume manufacturing (10K units/month)

💻 Technologies Used

ARM Cortex-M4
4G LTE Modem
Multi-GNSS
CAN Bus
AWS IoT
FreeRTOS
MQTT Protocol
6-Layer PCB

📊 Results

6 months

Concept to Production

99.5%

First Pass Yield

30%

Cost Reduction

50K+

Units Deployed

🚙

IATF 16949

Automotive Quality Certified

🚗 Automotive

Automotive ECU Development for Electric Vehicles

Complete design and manufacturing of an electronic control unit for electric vehicle battery management and motor control applications.

🎯 Challenge

Develop an automotive-grade ECU meeting stringent requirements:

  • AEC-Q100 qualified components only
  • Operating temperature: -40°C to +125°C
  • EMC compliance to ISO 11452 and ISO 7637
  • ASIL-B functional safety requirements
  • High current handling (up to 500A)
  • Redundant safety systems
  • PPAP documentation and traceability

✓ Solution

Comprehensive automotive ECU development:

  • Multi-core automotive MCU (Infineon AURIX)
  • Heavy copper PCB (4oz) for high current
  • Redundant CAN and LIN interfaces
  • Functional safety implementation (ASIL-B)
  • Extensive EMC design and testing
  • Automotive-grade conformal coating
  • APQP/PPAP documentation package
  • 100% automated testing and validation

💻 Technologies Used

Infineon AURIX
CAN FD
LIN Bus
AUTOSAR
ISO 26262
Heavy Copper PCB
EMC Testing
X-Ray Inspection

📊 Results

12 months

Design to SOP

0 PPM

Field Failures

ASIL-B

Safety Certified

25K+

Units/Month

🏥 Medical Devices

Medical Device Controller for Patient Monitoring

Development of a precision medical device controller for continuous patient vital signs monitoring with wireless connectivity and cloud data logging.

🏥

IEC 60601

Medical Safety Compliant

🎯 Challenge

Design a medical-grade controller with strict requirements:

  • IEC 60601-1 medical safety compliance
  • High-precision analog signal acquisition (16-bit ADC)
  • Low noise design for ECG and SpO2 signals
  • Patient isolation and leakage current limits
  • Wireless connectivity (Wi-Fi and Bluetooth)
  • Battery operation with 24+ hour runtime
  • FDA and CE MDR documentation support

✓ Solution

Medical-grade electronics development:

  • Medical-grade ARM Cortex-M7 controller
  • High-precision analog front-end design
  • Isolated power supply (2xMOPP)
  • Medical-grade PCB materials (FR-4 TG170)
  • Secure wireless connectivity with encryption
  • IEC 60601 compliance testing and validation
  • Design history file (DHF) documentation
  • Clean room assembly and testing

💻 Technologies Used

ARM Cortex-M7
16-bit ADC
Wi-Fi + BLE
Medical Isolation
IEC 60601
Low Noise PCB
Cloud Integration
Clean Room

📊 Results

8 months

Development Time

99.9%

Device Reliability

FDA

Cleared

10K+

Units Shipped

🏭

Industry 4.0

Smart Factory Solution

🏭 Industrial IoT

Industrial IoT Gateway for Smart Manufacturing

Complete development of an industrial IoT gateway for connecting legacy factory equipment to modern cloud-based monitoring and analytics platforms.

🎯 Challenge

Create a ruggedized industrial gateway capable of:

  • Multi-protocol support (Modbus, OPC UA, MQTT)
  • Wide operating temperature (-20°C to +70°C)
  • DIN rail mountable industrial enclosure
  • 24VDC industrial power supply
  • Multiple industrial interfaces (RS485, Ethernet)
  • Edge computing and local data processing
  • Secure cloud connectivity with VPN support
  • 5+ years field operation lifetime

✓ Solution

Industrial-grade IoT gateway development:

  • Industrial-grade ARM Cortex-A processor
  • Multi-protocol firmware stack
  • Industrial Ethernet and RS485 interfaces
  • Wide-range DC-DC power supply design
  • DIN rail aluminum enclosure with thermal management
  • Edge analytics and local database
  • Secure MQTT/TLS cloud connectivity
  • OTA firmware update capability
  • Industrial-grade components (extended temp)

💻 Technologies Used

ARM Cortex-A
Linux Embedded
Modbus RTU/TCP
OPC UA
MQTT/TLS
RS485
Edge Computing
DIN Rail

📊 Results

10 months

Time to Market

99.7%

Uptime

1000+

Deployed Sites

40%

Efficiency Gain

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